Compressed air systems are used in many manufacturing processes. It has been estimated that at least 70% of companies that work in manufacturing use one kind of air compression system or another. Not every system works for every process and products. For example, the compressed air piping materials that work for one process or product may not be the best for another. Here are some tips to help you get the most effective and efficient air compression system for your needs:
- Take a good look at your needs. As was mentioned, when it comes to compressed air distribution systems and compressed air piping materials. What this means is that to get the most effective and efficient system for your needs to need to do a careful assessment to determine what those needs are. It is often advisable to bring in an expert in the ways these systems work to get a better idea of what your compressed air needs are and how you can best attune your system to your specific goals and needs. Figuring out what system will work best for your needs may not always be as simple as it may seem it should be so take your time with this step. You will be more likely to be happy with the results if you are methodical and slower when working out all of your needs.
- Make sure everything is sized correctly. It is true that you need the right compressed air piping materials but getting the compressed air piping sizing right is also crucial to the success and efficiency of the system. When you have a system that has not been sized as it needs to be, you can have fluctuating air pressure and that will lead to problems. Often when the system is too small. manufacturers will experience drops in their air pressure that are problematic. When the system is too large, you can get too much air pressure rushing through your system and that creates its own set of issues and problems. Whether it is too much or too little pressure, the result is not good. You can get a system that is too dry. Any pressure but the exact pressure you need will waste money and can create issues for your products.
- Work with experts on the right design. After the getting the correct compressed air piping materials and sizing down, you need to make sure you have the best compressed air piping design. You have a number of options when it comes to compressed air systems for manufacturing. Getting the right compressed air system design can make a real difference in terms of your efficiency.
- Get the right sealant. When you are talking about getting more efficiency from your compressed air system, you should take care to get the right sealant. Many manufacturers find success with o-ring systems that can connect two pieces of piping together and provide the correct amount of sealant. These systems are better able to manage vibrations, and expansion or compression that often accompanies compressed air. You need a sealant that will ensure these stresses without breaking or cracking. They need to be able to handle any moisture that is a part of the system.
- Get the right motor. Some believe that the best solution for the motor is to get one with a variable speed rive. This is not always the best solution for every manufacturing process. Sometimes it is better to just use a motor with a fixed speed to reduce the air loss through the system.
- Find the best place to put your compressed air system. You should focus on finding a central location to place your compressed air system. This will make the unit easier to access and then control. If you have an issue that you need to work on, having it in this central area will make it easier. Now there are instances where you need to put it closer to a particular area but, for the most part, it is easier to access and maintain centrally located systems.
Getting the most effective and efficient air compression systems will save you money and improve your bottom line.